Small vacuum homogenizing emulsifier for laboratory use

Small Laboratory Vacuum Homogenizing Emulsifier

Product Introduction

The small laboratory vacuum homogenizing emulsifier can be customized as required, and is used for dispersion, mixing, emulsification, homogenization, and dissolution. It can observe the entire reaction process of stirring, homogenization, emulsification, dispersion, mixing, etc. of materials through glass under vacuum or pressure conditions.

It can simultaneously measure the temperature, pressure, viscosity, PH, etc. of materials. It can also heat or cool materials.

Product Features

1) The homogenizing and emulsifying device of this machine can reach the bottom of the kettle, and can perform internal circulation emulsification using the emulsifying head. By using a high-speed emulsifying device combined with a slow-speed scraping function, the raw materials will form a strong circulating turbulent flow without dead angles, allowing the product to be fully mixed, emulsified, and dispersed, forming a good uniform molecular structure. This type of emulsification system has a better emulsification effect than traditional ones.

2) The interlayer structure can directly perform heating and cooling functions. When cooling, there is a spiral guide plate inside to make the material cooling more sufficient.

3) The vane-type vacuum pump is used for raw material suction, saving manpower. It adopts vacuum feeding, especially for powder materials, using vacuum suction to avoid dust flying. The entire process is carried out under vacuum conditions, preventing bubbles from being generated after high-speed stirring of materials, and meeting hygienic and sterile requirements. It can also be used to remove bubbles, making the product structure more compact and glossy, and achieving a longer shelf life. The water-sealed pump does not produce oil and gas, and meets GMP plant specifications.

4) The scraper can be disassembled and assembled without tools, making cleaning and maintenance work convenient.

5) The lid is equipped with a waterproof and dustproof floodlight and a sight glass, making it convenient to observe the production situation.

6) This machine is equipped with safety protection devices, such as a vacuum safety device, three-phase power safety device, interlayer pressure safety valve, emergency stop button, etc., to ensure operational safety.

7) This unit is all manufactured in accordance with GMP requirements, and is currently a domestic production equipment for washing and care products.

Application Scope

It is applied in industries such as pharmaceuticals, cosmetics, lithium batteries, and adhesives, and is an ideal choice for laboratories and pilot tests.

Product Parameters

Model---YK-1L YK-2L   YK-5L   YK-10L

Stirring speed range---50-500rpm

Vacuum degree----0.1-0MPa

Lifting method---Manual balance type/Electric type

Standard homogenizing emulsifier---Y25/25G

Stirring paddle type---Wall-scraping type

Optional stirring paddle---Anchor type/Dissolution type/Blade type

Reaction kettle---Glass reaction kettle/Stainless steel reaction kettle

Material-contacting material---SUS304/SUS316L/PTFE

Equipment size (mm)---400*390*780

Working Principle: The high-shear dispersion homogenizing emulsifier with glass works by forming comprehensive kinetic energy effects such as high-frequency, strong circumferential tangential speed, and angular speed through the high-speed and stable rotation of the rotor; under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and fluid collision are formed in the narrow gap between the stator and rotor. The materials circulate in the container through the above working process to obtain the product. The high tangential speed generated by the high-speed rotation of the rotor and the strong kinetic energy brought by high-frequency mechanical effects make the materials subjected to strong mechanical and hydraulic shear, centrifugal extrusion, fluid layer friction, impact tearing, and turbulence in the narrow gap between the stator and rotor, forming a suspension (solid/liquid), emulsion (liquid/liquid), and foam (gas/liquid). The laboratory emulsifier is an efficient, fast, and uniform equipment that processes one or more phases (liquid, solid, gas) into another immiscible continuous phase (usually liquid). Usually, each phase is immiscible. When external energy is input, the two materials are recombined into a homogeneous phase. The laboratory emulsifier can instantly and uniformly and finely disperse and emulsify the immiscible solid phase, liquid phase, and gas phase under the combined action of corresponding mature processes and appropriate additives, and after high-frequency circulation, stable high-quality products are obtained.

Equipped with working heads of different specifications, it is designed to meet different experimental needs. Its distinctive characteristics and functions make it an ideal equipment for scientific research, product development, quality control, and production processes in medical institutions, biological research, hygiene products, cosmetics, food processing, universities, and other institutions.

Applicable Industry Scope:

Food: Aloe vera, pineapple, fruit tea, sesame, ice cream, mooncake fillings, cream, jam, juice, soybeans, soybean paste, red bean paste, peanut milk, protein milk, soy milk, dairy products, malted milk, flavorings, various beverages, etc.

Chemicals: Paints, pigments, dyes, coatings, lubricating oils, greases, diesel oil, petroleum catalysts, emulsified asphalt, adhesives, detergents, plastics, FRP, leather.

Daily chemicals: Toothpaste, detergents, shampoo, shoe polish, cosmetics, bath lotion, soap, balm, etc.

Pharmaceuticals: Various syrups, nutrient solutions, paste preparations, biological products, pollen, royal jelly, various ointments,

Construction: Various coatings, including interior and exterior wall coatings, anticorrosive and waterproof coatings, cold porcelain coatings, colorful coatings, ceramic glazes, etc.

Papermaking: Pulp, adhesives, rosin emulsification, papermaking additives, resin emulsification, etc.

Pesticides: Fungicides, seed coating agents, herbicides, pesticide emulsifiable concentrates, chemical fertilizers, biochemical pesticides, biological pesticides, etc.

Others: Textile industry, coal flotation agents, rare earth, nanomaterial dispersion and depolymerization, reaction extraction, and other fields.